In hazardous environments where flammable gases, combustible dust, or explosive chemicals are present, intrinsically safe devices play a critical role in saving lives and protecting assets. These specialized tools are designed to prevent ignition, ensuring that workers can operate efficiently and safely even in high-risk zones.
If you operate in the oil and gas sector, mining, or chemical processing, your teams face daily exposure to potentially volatile atmospheres. A single spark from a standard device could cause a catastrophic event. That’s why integrating certified intrinsically safe mobile phones/devices into your workflow is not only smart—it’s essential. In this guide, we’ll cover everything you need to know: what these devices are, how they work, where they’re used, and how to choose the right ones.
Intrinsically safe devices are electrical and electronic equipment that are designed to operate in hazardous environments without generating sufficient energy to ignite flammable materials. These devices are engineered to prevent sparks, heat, or other potential sources of ignition, even in case of fault conditions such as short circuits or power surges.
They achieve this by:
In short, intrinsically safe technology is a proactive approach. Rather than containing explosions after they happen, intrinsically safe devices are designed to ensure ignition never occurs.
Hazardous environments are common across many industries, and in such conditions, safety isn’t a luxury—it’s a legal and operational requirement. Intrinsically safe devices help mitigate the inherent risks of combustible materials and explosive atmospheres.
Industries that require these safety measures include:
In each of these sectors, equipment must operate without producing sparks or high heat. Intrinsically safe devices fulfill this requirement while enabling real-time communication, data collection, and monitoring—improving both safety and operational efficiency.
To ensure complete safety across operations, a variety of intrinsically safe devices are deployed:
Each of these intrinsically safe devices is designed to withstand extreme working conditions without jeopardizing user safety.
While both methods aim to ensure safety in explosive environments, intrinsically safe devices offer distinct advantages over traditional explosion-proof equipment.
Explosion-proof systems tend to be bulkier, more expensive to install, and harder to maintain. Intrinsically safe devices, by contrast, are compact, portable, easier to service, and often don’t require production shutdowns during maintenance. They offer a more flexible and cost-effective solution in modern industrial settings.
Incorporating intrinsically safe devices into your operations provides several important benefits:
Intrinsically safe devices are a long-term investment in operational efficiency and legal peace of mind.
Across industries, intrinsically safe devices have been deployed to solve critical safety challenges. Here’s how they’re making a real difference:
The demand for intrinsically safe devices is growing as industrial automation and remote operations become more prevalent. With rugged designs and advanced features, these tools now offer the same performance as commercial-grade electronics—but with a far higher safety threshold.
Not all intrinsically safe devices are created equal. Choosing the right one depends on a range of factors specific to your environment and operations.
Here’s what you should evaluate:
Making the right choice in intrinsically safe devices ensures optimal safety, productivity, and value for your investment.
Conquest is a leader in the development of high-performance, rugged intrinsically safe devices that are specifically engineered for hazardous environments. Their flagship products like the Conquest EX201 and EX101 are redefining safety and connectivity in industries like oil & gas, chemical manufacturing, mining, and logistics.
With features such as:
Conquest’s range of intrinsically safe devices combines cutting-edge technology with the highest safety standards. Trusted by major enterprises including China Railway, ChemChina, and CNPC, Conquest is the go-to brand for reliable communication in dangerous work environments.
If your teams operate in high-risk environments, it’s time to prioritize their safety and performance.
Don’t settle for outdated or unsafe equipment.
Conquest offers a full range of intrinsically safe devices that are rugged, certified, and tailored to your operational needs. From frontline communication to data collection, Conquest empowers your workforce to do more—safely.
Contact Conquest today to explore custom solutions or request a demo for your team.
Intrinsically safe devices are used in hazardous environments to prevent ignition of flammable gases, dust, or vapors. They allow safe operation of electronics in industries such as oil & gas, mining, and chemical processing.
Yes. In many regions, intrinsically safe devices are required by law or regulatory bodies for operations in classified hazardous zones.
They typically need certifications like ATEX (Europe), IECEx (International), NEC (US), and CSA (Canada) depending on the region and industry.
No. Regular smartphones can produce sparks or heat, posing a serious explosion risk. Only certified intrinsically safe devices should be used in these zones.
These classifications indicate the level of explosion risk. Zone 0 has a continuous risk, Zone 1 has intermittent risk, and Zone 2 has rare but possible risk.
Yes. Devices like the Conquest EX201 offer 5G connectivity, GPS, HD cameras, and other modern features—while remaining compliant with safety standards.
With proper care and maintenance, most intrinsically safe devices offer a long service life. Rugged models are built to withstand harsh conditions.
While they may cost more upfront than regular devices, they reduce overall expenses by preventing incidents, lowering insurance premiums, and reducing maintenance downtime.
